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IDBI: IN-THE-PAN DOWEL BAR INSERTION
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Video Clip:
5400 Series Paving Mold
(9.7 MB, 4 minutes long)
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The new 5400 series paving mold is designed with a structural integrity that is unmatched in the industry. It can be equipped with the 5400 series bar inserter.


New box design with durable 0.5 inch (13 mm) paving skin

Vertically-adjusting mold mount for precise leveling of mold to machine

Telescoping end sections with 12 inches (305 mm) of width variation on each side are available

Standard paving depth is zero to 24 inches (610 mm)

Edge slump adjustment

Hydraulic Vertical Hinged Sideplates, self-contained inside the mold for track clearance

Split, pressure-compensated sideplates

Folding sideplate wings for transporting without removing

Pivoting mold mounting beam to eliminate stress points

Self-supported TA is hydraulically driven with 3.5 inch (89 mm) ACME screws for up to a six inch (152 mm) crown

Front and rear top T-bar on mold for attaching accessories and structural integrity

Inserts are bolted together with front and rear alignment pins for easy mold assembly

New vibrator mounting tube attaches to T-bar on mold
– Vertical vibrator lift
– Rear lubrication system with grease zerks accessible from the work bridge

New strike-off
– Mounted on paver frame T-rail, independent of the mold
– New modular design with wedge lock system for ease in changing widths
– 10 inches (254 mm) of hydraulic height adjustment
– Hydraulic crown adjustment

Spreader plow mounted to paver frame T-rail, optional auger available

Tamper bar optional

5400 Series Paving Mold Photos

Telescoping end sections with 12 inches (305 mm) of width variation on each side are available. The 5400 series mold is designed with a structural integrity that is unmatched in the industry.
Above is a graphic of the new box design with durable 0.5 inch (13 mm) paving skin. This graphic shows a top view of the 5400 series mold.
The spreader plow is mounted to the paver's frame T-rail on this GOMACO GHP-2800. A burlap drag mounted to the back of the paver provides the final finish to the concrete slab.
The standard paving depth for the 5400 series mold is zero to 24 inches (610 mm). A vertical adjusting mold mount is for the precise leveling of the mold to the machine.

Bars are rear loading with insertion in front of the mold.

 

The bar loading and insertion system was tested for several continuous hours in R&D.
Video Clip:
5400 Series Bar Inserter
(8.3 MB, 3 minutes long)
Windows Media Video (.wmv), requires
Windows Media Player
Bar inserter is rear loading and front inserting for ease of use

Mounts to the mold’s T-bar and allows crown changes, on-the-go, while maintaining a constant bar depth

Individual depth guides on right and left side of bar inserter keep bars parallel to top of slab

Holds up to 50 bars in bar magazine and bar loading chain system

Bar box is mounted to paver’s rear T-rail for easy access and loading of bar magazine

Reliable bar loading chain system with bars traveling in a flat, straight path for maximum efficiency

Inserts bars up to 7.5 inches (190 mm) deep into concrete slab

Accommodates #3 (0.375 inch/10 mm) to #8 bars (one inch/25 mm) in diameter and 20 to 40 inches (508 to 1016 mm) in length

Proximity switch control for automated bar loading system

Rear lubrication system with grease zerks accessible from work bridge

Controlled with GOMACO’s new G+ system

5400 Series Bar Inserter Photos

A single bar is loaded and waits as the paver travels to the next insertion point. The inserter is activated at a specific location and releases the bar into the concrete The bar inserter accurately pushes the bar into proper position and alignment.
Graphic showing the rear-loading,
front-inserting, 5400 series bar inserter.

Download The 5400 Series Mold Brochure
(PDF Format)
Download The 5400 Series Bar Inserter
Brochure (PDF Format)
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